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Grape Beverage Processing Line
Food Engineering
Introduction

Grape Beverage Processing Line

Triowin, Ltd. integrates advanced European and American technologies and combines the investment characteristics of mainland China to form an incisive processing solution for grape processing production lines. We can design individual projects for customers based on the investment status and production reality of the enterprise and hand them over to customers as a true turnkey project. We are committed to developing innovative equipment to improve overall operating efficiency and greatly reduce capital investment.

The design of the whole grape processing plant is based on our company's long-term experience in building juice/concentrated juice factories, absorbing the mature raw fruit pre-treatment methods and juice/concentrated juice post-processing technology from countries and regions such as Italy and Taiwan, combining processing equipment with process methods to provide a professional grape concentrated juice production solution that conforms to the scientific beverage industry production process. The excellent equipment manufacturing quality and engineering installation quality ensure that the entire system has excellent design, compact structure, beautiful appearance, and reasonable layout and routing.

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Features
  • 1
    Processing capacity

    10 tons/day to 1500 tons/day for industrial production, and less than 10 tons/day for experimental research and development.

  • 2
    Processing types

    Both can process fresh berries with similar characteristics.

  • 3
    Juicing methods

    All use air bag juicers and inert gas to increase the juicing rate and ensure the quality and color of the juice to a greater extent.

  • 4
    PLC control

    The entire production process is controlled by PLC, and the one-button operating system greatly optimizes the rational allocation of human resources.

  • 5
    Excellent electrical components

    The electrical components of the equipment adopt internationally renowned brands (such as Germany's SIEMENS, Italy's ESA, etc.) to improve the quality and service life of the equipment.

  • 6
    Evaporative cooling system

    The production of grape juice concentrate uses a low-temperature vacuum triple-effect evaporator, which greatly reduces energy consumption and saves more than 30% of energy. At the same time, the low temperature state retains the flavor substances and nutrients of the grapes to the maximum extent, so that the tannin substances in the grapes are optimized to the maximum extent. For the cooling water of the evaporator, the design adopts an external water tank circulation supply to reduce the waste of cooling water.

  • 7
    Enzymatic hydrolysis and degumming system

    The original juice batching center is equipped with an enzymatic hydrolysis and degumming system, which can perform enzymatic degumming pretreatment on the original juice according to the product process requirements and enhance the adaptability of the product to the later processing.

  • 8
    Multi-stage juice separation control

    xThe multi-stage juice separation device combined with temperature control can maximize the retention of flocculation components in the juice according to the process line, which is beneficial to the later stability of the juice.

  • 9
    Retention of natural aromatic components

    The entire process design and pipeline connection layout take into account the retention of the original natural aromatic components of grape concentrated juice. The entire cooling and heating process and material transmission are completed in a short time and short distance, effectively preventing the loss of flavor substances produced by heat-sensitive reactions; at the same time, it also reduces the quality damage caused by oxidation reaction of grape juice under high temperature conditions; and it is equipped with an aromatic substance recovery system to perfectly reproduce the original flavor of grape juice.

  • 10
    Sterilization equipment

    Tube sterilization and aseptic filling to ensure the sterility of the product.

  • 11
    CIP automatic cleaning function

    Through the reasonable design of the pipelines and equipment of this production line, the CIP cleaning station can be divided into sections to independently complete the CIP cleaning operation to ensure the safety and hygiene of the production line.

  • 12
    Food grade 304 stainless steel

    All parts of the system that come into contact with materials are made of 304 stainless steel, which fully complies with food hygiene and safety requirements.

Technical features

raw material

Fresh grapes

Finished Product

Concentrated or clear juice

Capacity

10 tons/day-1500 tons/day

Juice yield

62.5%

Initial sugar content

15-16 Brix

Terminal sugar content

58-60 Brix

Fresh grapes: juice = 8:1

Pre-concentrated juice: post-concentrated juice = 5:1

Finished product packaging

Aseptic big bag/tin/glass bottle/PET bottle

Yield

Customized according to customer needs

Process
85701426
Core equipment
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