The small and medium-sized pilot production line for tea beverages has an output of 20L/H---500L/H, and can produce tea juice, concentrated tea juice, tea powder and other products.
For tea juice products, the production line system includes extraction, filtration, blending, sterilization, filling, bottle sterilization, tunnel cooling, inspection, labeling, and final product packaging. For concentrated tea juice and tea powder products, membrane concentration, powder spraying and other production processes are added in the middle.
Extraction system: Use water to extract the effective ingredients in tea, including tea polyphenols, caffeine, etc., add water in a quantitative manner, accurately control the extraction temperature, and quickly cool the material. These process steps are crucial to the flavor of tea beverages.
Clarification and filtration: Remove impurities and sediments from the tea liquid through physical methods such as centrifugal separation and membrane filtration to obtain a clear and transparent tea beverage.
Mixing and flavoring: Add sugar, spices, juice or other ingredients for flavoring as needed to make different types of tea drinks.
Sterilization: Use UHT (ultra-high temperature instantaneous sterilization) or pasteurization technology to ensure the microbiological safety of the product.
Packaging: Use appropriate packaging materials and forms, such as PET bottles and cans, to meet the needs of different markets.
Quality Control: During the entire production process, key parameters are monitored and recorded in real time to ensure that product quality meets standards.
Intelligent management system: Adopt intelligent production line management systems, such as the digital twin visualization management platform, to achieve real-time monitoring and optimization of the production process.
Localized services: Provide localized services and support to meet the special needs and regulatory requirements of different regional markets. These solutions can ensure the efficient operation of tea beverage production lines while ensuring product safety, stability and diversity to meet the needs of the market and consumers.