Our company provides intelligent manufacturing solutions for the whole process chain of intelligent factories in the ceramic/sanitary industry, with mature solutions or cases from the front-end raw material distribution to the back-end packing stacking process.
Solution 1: Glaze pipe conveying system
Project description: the project by adopting pipeline and glazed pot of advanced processing technology, realize the glaze slurry pipeline, solve traditional glaze slurry transportation mode capacity big, shortcomings and so on quality is not stable, on the premise of guarantee the stability of slurries properties, quickly and efficiently to slurries to glazing process, product quality is stable quality at the same time, also bring considerable benefits for the customer.
Solution 2: Gypsum automatic batching and mixing conveying system
Project description: the project is for the use of industry automation equipment to realize the whole process of gypsum ingredient unmanned, according to the actual production layout, closely combining gypsum production technology, using imported high-precision sensors, non-standard automation equipment, to realize automatic gypsum ingredients, automatic weighing, automatic stirring, automatic transmission and automatic cleaning function, to realize unmanned operation cast integral ingredients effectively reduce the labor intensity of workers, improve work efficiency, reduce dust hazard, achieve the objectives of the reduced efficiency
Solution 3: Forming wet blank cache drying conveyor line
Project description: According to the extremely limited space of the forming site, this project adopts simple conveying and lifting equipment, which can not only meet the requirements of wet slab drying process, but also effectively use the site space, greatly reducing manual handling amount and labor intensity, changing the mode of traditional forming process, and realizing the maximization of production benefits.
Solution 4: Robot dry blank grinding project
Project description: the project adopts the man-machine collaboration model, combining with the robot lifting, robots blowing dust, conveyors, etc., to implement green preform automatic grinding, automatic lifting, dust and automatic transmission, and other functions, the project's innovative is to use robot instead of artificial dry billet surface repairing operation, overturns the traditional sanitary ware manufacturing process
Solution 5: Green semi-inspection conveyor line
Project description: Based on the on-site process and production demand, this project adopts power-assisted equipment, dust-blowing robot, lift and transmission line, etc., to rationally plan the layout, realize automatic transmission and flow of semi-inspection process, greatly reduce the work load of manual casting, and effectively solve the problems of customer's factory logistics and site space.
Solution 6: Robot glaze line/workstation
Project description: the project closely with glazing process requirements, by integrating glazing robot, conveyor line, automatic filling and low glaze equipment, automatic cleaning equipment and drying equipment to implement green grey automatic glazing glazing process (base glaze, self-cleaning glaze), automatic filling and glaze, low automatic brush and automatic transmission, and other functions, and combined the technology of information system, realize the seamless joint between the production data, can also according to customer's actual demand in the form of workstation design, for customers to maximize the benefit of the glazing process.
Solution 7: White blank warehouse and automatic kiln loading line
Project description: the project adopts the conveyor line in combination with the three-dimensional form of library, to boost inventories, according to the real-time requirement of kiln kiln car, ahead of time for automatic outbound, and connecting with the robot automatically loaded into kiln kiln equipment products, and docking with the data real-time information system, can realize the real-time transmission of seting products, improve plant operation efficiency.
Solution 8: Automatic unloading of kiln packing line
Project Description: This project combines the characteristics of small space and high ambient temperature of kiln unloading site, adopts the organic combination of kiln unloading robot, elevator and double-layer conveying line and the inspection and packaging line in the rear section, realizes the high degree of automation in the inspection and packaging process of kiln unloading, maximizes the number of personnel in the rear section, and brings considerable benefits to customers.